Sports Fabric Guide

There is no denying that along with time, there has been a shift in the demand for sports fabric materials, and the sportswear market is gradually becoming saturated. With so many styles, options, and customization feasibility, the customers are keen on the sports fabric, as everyone has this urge to look unique. All around the world, there are several sports fabric manufacturing factories like in China, the USA, and more.

Author John Cary
NOVEMBER 18, 2022

How to Choose A Sportswear Fabric


Around that time, we saw a significant increase in the USA target market for customized activewear fabric. However, it is essential to notice that different types of consumers demand other materials and customization options on their clothing lines.

As we are living in the modern era of clothing, which makes the sportswear market fully diverse with the vast range of clothing items based on different sports activities and environments. There is a specific type of clothing defined for every other sport. For example, you might wear various kinds of clothes when exercising and different ones for jogging and running, which diversifies the clothing industry into other clothing lines.

Because of these diversifications, it might be a little bit dazzling and challenging for you to choose one fabric for your sportswear clothing line, or if you are new in the industry and starting a fitness clothing line, you might find it a bit difficult to take a start, you might not know the basics or from where you should take a start and which type of fabric you should choose for your clothing line. So, to make things easier for you and decide which can be the best fabric for your activewear clothing line, we are writing an ultimate guide on activewear material guide.

So let's get started and find out the basics when choosing a sportswear fabric for your clothing line

When choosing the sportswear fabric, there are a couple of things you should keep in mind like what should be the clothing fabric of the clothing line you are going to sell in the consumer market. In addition, what should be the look, feel, and customization options associated with that particular fabric? Finally, there are a number of more things to consider.

Here are the basic things that you should keep in mind when choosing a clothing fabric,


Design plays a vital role in making your sports or active clothing line. First, you should check whether the fabric used in the manufacturing of your clothing line can get the embroidery structure, stitching, or any screen printing design over it or not. Lately, designs over activewear fabric have become an essential detail for customers.

So brands are focused on creating a custom design that caters to the customer's needs, so you should keep in mind what aesthetic vision you have and what look you are trying to achieve when choosing the material for your clothing line.


Durability is an essential factor to keep in mind because the consumer in the market is looking for durable products that perform well under extreme exercise and extreme sports conditions. The material used in the manufacturing of your clothing line should be comfortable. Still, it should also be potential enough to support your body types, daily exercises, and extreme workouts.


The weight of the fabric also plays an important role, and if you are wearing a heavy fabric, then you might get tired quickly as you will be moving with extra weight. The weight also resists your motion while you move, exercise, run, etc.

It can, although, worsen your energy and performance in practice.

Comfort factor

A wrong fabric or clothing material will make it difficult for you for even 15-mins, especially when it comes to activewear as they are fitted clothes. And believe us wearing uncomfortable clothes is never something you want. With uncomfortable, you get easily distracted, troubled, and waspish.

For activewear, you need comfortable wear that is stretchable in nature to provide you with the flexibility you need while exercising.

Resistant factor

Nowadays, a consumer is looking for feature-based clothing. By this, we mean water-resistant and dust-resistant features. If, on one side, the material used in the manufacturing is waterproof or water-resistant, shopping for active wear with these features is becoming a primary concern for customers.

So you should also keep in mind that if you are targeting a consumer market in some such climates where there might be a need for waterproof activewear or dust-resistant activewear, then you must choose the fabric carefully.

Moist absorption

Moist absorption is also an essential feature that consumer demands. Nobody likes to wear sweaty clothes. So the fabric or clothing material that you choose should be breathable enough to support the air ventilation and must be able to transform the body's sweat to the outer side of the outfit so that it can quickly vaporize.

This is an important feature. Without moist absorption quality in the clothing line, the wearer would quickly catch high hot or cold temperatures, which might result in causing injury, muscle pain, heat stroke, or cramps.

Pricing- last but not the least

So pricing is the biggest factor that turns the table. Although you are buying a high-quality fabric for the activewear clothing line, it might be costly to you. But you have to ensure that when you invest in such an expensive product, it should look tempting and worthwhile to the buyers and customers so that they can buy it.

You can create unique patterns, designs, and customizations to make your clothing line different and unique from others. But always remember that in an era like today, where all the options and customization are for the end consumers, you have to read their minds, desires, and preferences so that you can offer them what they are looking for. This can result in your activewear clothing business making straight profits.

Pricing- last but not the least

  • Heat transfer function

  • Anti-microbial functionality

  • UV Rays resistant

  • Anti-Static Performance

  • Pricing- last but not the least

  • Lightweight

  • Easy to care

  • Easy to carry

  • Durability

  • Pricing

  • Easy to customize

  • Offers customizations

  • Strength

  • Resilience

  • Air passage

  • Absorption capability

  • Stress potential capability

  • Quick drying

  • Comfortable

  • Not limited to angles

  • Effective in quickly transforming the sweat from the skin.

  • The Best Active Wear Fabrics


    • Spandex

      Spandex material is one of the most common fabrics that come into mind when discussing Sportswear, gym wear, or active wear clothing. This is because the spandex material comes with stretchable flexibility, which helps in comfortable clothing and makes movement easier.

      The spandex material is well known for its features to be 100x more flexible than its original size, and it can easily support the human flexibility that occurs while doing exercises, running, or playing extreme sports. This makes spandex one of the favorite materials for its prominent features.


      When it comes to absorption, the spandex fabric is pretty good at handling sweating or quickly drying the moist. Overall, the spandex material is full of features, cheap in terms of pricing, and flexible material for comfortable clothing.

    • Cotton

      Cotton is one of the major players in the market. For years it's been a myth that cotton isn't a perfect option for active or sports clothing, but that's not true. Cotton material is a pretty good player in all types of clothing. For ages, cotton has become a good partner for apparel when it comes to odor, flexibility, and breathability factors.

      Cotton is pretty good at handling rapid absorption, sweat handling, and more, but as compared to other ones, the cotton material still lags a bit against the advance and technological factors

    • Polyester

      You might know its features if you have heard about plastic fiber usage in the clothing market. Polyester is a significant player in the market, primarily used in activewear, sportswear clothing, and more. The features set includes they are lightweight, long-lasting, flexible, offer excellent breathability, and the best part is that it is wrinkle-free.

      One con about polyester fabric is that this fabric is absorbent, which means that this polyester won't observe the sweat coming out of your body. Still, polyester can transform the inner sweat to the outer side of the cloth and left to dry out.


      With just one con involved, the polyester fabric offers a whole array of features like it offers high strength, flexibility, and durability to support activewear clothing or playing extreme potential sports. Moreover, this polyester fabric also provides a high-strength polyester offering a robust and flexible movement making the games easier for the athletes.

    • Calico

      You might be hearing about the calico material or its name for the first time, but it's the material created from cotton. The calico is the unusual or untouched cotton to be more transparent and precise. The production of calico is just left in the middle of the process to make cotton.

      This calico product is a good option for manufacturing activewear clothing. And by using the Calico material for the production of your clothing line, you get a USP of promoting green for the betterment of the environment.


      As it's an un-processed form of cotton and remains raw and undyed, the calico product is a cheaper option for manufacturing your activewear clothing line.

    • Microfiber fabric

      Microfiber fabric is a soft, comfortable, and flexible fiber made up of tiny threads and a large cloth with an equal density over the fabric. Although microfiber combines different artificial materials, the microfiber threads' quality is so fine that they are 100 times finer than human hair.


      It is processed with polyester polyamide and other expensive materials when manufactured on a large scale. So, compared to other fabrics, microfiber is a bit costly and is commonly used in manufacturing bathroom towels, gym towels, gym wear, tracksuits, and more as they are highly absorbent, so they are widely used in these areas.

    • Synthetic material

      Microfiber fabric is a soft, comfortable, and flexible fiber made up of tiny threads and a large cloth with an equal density over the fabric. Although microfiber combines different artificial materials, the microfiber threads' quality is so fine that they are 100 times finer than human hair.


      Synthetic material is a pretty good material introduced in the market to replace plastic and rubber because clothing made up of plastic and rubber catches heat quickly. So to cater to this, synthetic material was introduced.

      Synthetic material is made up using chemical synthesis, as these byproducts are renewable, but these are not good for the environment.

    • Nylon

      Nylon is the first synthetic fiber manufactured using synthetic material to make women's stockings. Based on its top-quality features, the nylon fabric is used to manufacture many sportswear clothing lines, such as gym wear, jackets, tracksuits, wind runners, and more.


      The Nylon material is full of features that make it one of the best options for manufacturing the sportswear clothing line. It offers quick-drying, is stretchy, and is water resistant. In addition, the fabric is pretty comfortable in terms of wear, which allows the air to reach into deep layers enabling your body to stay calm.

    • The bamboo fiber

      The bamboo fiber is comfortable, soft, moisture-wicking, and flexible clothes in terms of wearing. The bamboo material is made up of natural fabric. The nature of the bamboo fabric is pretty flexible because of its moisturizing capability and stretchy and odorless features.


      Bamboo manufacturing provides excellent protection from ultraviolet rays, so you can quickly wear it under the sun. As a fitness clothing manufacturer, we prefer it more to use bamboo fiber over cotton material as it provides you with more benefits the in the production and manufacturing procedure.

      In short, bamboo fiber is one of the best options for manufacturing activewear clothing lines. The bamboo fabric is breathable, flexible, stretchy, and moist–wicking in nature. So it's pretty easy to make custom clothing sportswear with bamboo fiber.

    Wrapping up

    So, as you see, there are different fabrics used in the manufacturing of sportswear fabrics. In addition, clothing fabric has other structures like linear, knitted, woven, and a lot more. With these broad ranges of options in light and heavy materials, you can pick any fabric that meets your clothing designs and product vision.

    Author John Cary

    About the author:

    John Cary is a keen fashion blogger who primarily provides detailed guides and advice about anything that comes under fashion. He has worked closely in the fashion industry, which enhances his experience and makes him more passionate about the fashion industry. When it comes to clothing and fashion John Cary makes absolute sense.