Understanding T-Shirt Printing Costs: A Breakdown

How much does it cost to make a shirt? This question has been roaming around in the market for years. One of the best things in the Custom T-shirt Printing industry is that you can make and sell your own shirts under your brand name. Personalized T-shirt designs are a significant part of the industry; they are affordable and allow your customers to wear what they like.

Author John Cary
March 19, 2024

With your shirt approach, you can design Personalized T-shirt Design that promotes your brand. You can add T-Shirt Printing Services or Custom Apparel Printing to t-shirts and sell them in the fashion market to earn cash. But before we move on, it's essential to know how much it costs to make a shirt, where to get shirts made, what the average t-shirt price is, and more.

The custom t-shirt cost varies based on the type of Custom T-shirt Printing methods used, fabrics used, size, quantity, quality of the t-shirt, and printing cost. Moreover, if you have custom embellishments to add, such as embroidery or any add-on services, this would increase the overall prices.

The Power of Personalization


If you are a brand owner looking for personalized t-shirt design and t-shirt printing services, custom t-shirts are a good investment space. The T-shirt industry is growing continuously, and consumers demand print-on-demand T-shirts.

A robust, unique, vibrant, colorful personalized T-shirt design is the best method to promote your clothing brand. A consumer is interested in knowing more about your clothing brand if they like what they see in your apparel.

The printing cost depends on the quantity.

When calculating the average t-shirt price, the quantity of the T-shirt is a vital feature to consider. Always remember that if you are working with a custom clothing T-shirt manufacturer, you will get lower production costs if you order a bulk quantity. The more significant the amount, the lower the prices.

If you get custom T-shirts from a retailer in a smaller batch, you can expect to pay $30 to $50 per T-shirt. It might be fine if you get these shirts for casual use, but if you want to sell them in the market, these prices are too high. You'll have to work with a custom clothing manufacturer to get Custom Apparel Printing and manufacturing services. You can get it manufactured by them at lower prices and more quantity.

If you are buying 50+ t-shirts, then it might cost you $15-20 per shirt. But if you are getting 100 + shirts (bulk quantity), you'll get to pay around 5-10 per shirt, which is relatively low. So when you sell T-shirts to consumers, the best option is to manufacture a maximum amount of T-shirts to get a lower price per product and sell them with high profits.

Factors to consider when manufacturing T-shirts

When manufacturing Personalized T-Shirt Designs, there are several factors to consider. These factors can increase or decrease the Custom Shirt Printing Cost.

The fabric

The fabric is the primary ingredient in the making of public tee shirts. With different kinds of materials, you'll get to see different prices. The fabric you choose for your bulk T-shirt printing determines the durability and comfort of the fabric. So, ultimately, fabric selection is one of the critical areas to cover.

You can pick several fabric options for your Print on Demand T-shirts. Here are some of the fabrics that are best for Quality T-Shirt Printing:

  • Cotton
  • Polyester
  • Tri-blends
  • Cotton/poly blends


Size also plays an essential part in leveraging the custom t-shirt cost. The size ranges from XS to XL, which might cost you the same, but extra small sizes like 2XL might increase the overall cost of production. The 2XL size can generally cost an average of $10 per shirt.


Quantity is the critical area that can decrease the overall cost of T-shirt production. With Bulk T-Shirt Printing, you can get a custom T-shirt as low as $5 per T-shirt and sell them with a $20-50 profit. With Bulk T-shirt printing, the rule is simple: the more quantity you order, the lower the cost you get.

As a T-shirt manufacturer, we offer complete on-demand T-shirt printing and manufacturing solutions in our one-roof manufacturing facility. We can quickly customize your DTG shirts, screen printing, or embroidery-based designs on-demand.

Design Method

The chosen design method also plays a critical role in determining the cost of T-shirts. Here are a couple of design methods that you can pick for your T-shirt designs.

  • Screen printing

  • Screen-Printing

    The screen-printing method is one of the popular designing methods that is the least expensive of all. The screen-printing way is pretty versatile and easy for any garment printing.

    Screen printing is one of the best methods if you are looking for vibrant colors and visually attractive designs. You can hire a custom T-shirt manufacturer to design a custom screen print t-shirt for you at lower prices.

  • Heat transfer

  • Heat-Transfer

    Heat transfer is another popular printing method involving the fabrics and the design sheet with the design over it. The heat press transfer sheet is then placed over the materials and pressurized using heat to transfer the plan over the fabric.

    Heat transfer printing is effective and efficient in printing entire colors. You need to remember that the larger the size of your print, the more money it will cost you.

  • Embroidery

  • Embroidery

    Another versatile printing that involves more care and attention. The embroidery printing methods involved stitching done by colossal machines. The embroidery design is quite popular because of its long-lasting life since it is stitched into the fabric, so there are no chances of the methods fading.

    The embroidery printing method is a bit costly as the prices are determined by how many stiches are used in the design, and that's how the overall cost is determined.

  • Digital Printing

  • Digital Printing

    Digital printing, also called direct-to-garment printing, is another popular method for custom & personalized T-shirt manufacturing. The Digital T-shirt printing uses the dyes to absorb into the fabric. The technique works best with cotton fabric.

    You can easily print any custom t-shirt designs you are considering, and DTG printing is best for handling full t-shirt designs. The DTG printing method.

Get your custom design manufactured by a professional


We are professional t-shirt manufacturers providing on-demand customizations and personalization services for your t-shirt clothing line. As mentioned above, we offer you the lowest cost for T-shirt designing, screen printing, DTG printing, or embroidery. We are happy to provide you with customizations in all areas. Steve Apparel is suitable for your unique ideas if you are thinking about where to get shirts made.


So, custom t-shirt costs vary based on the number of features. Before you order the custom t-shirt designs and manufacturing, properly analyze the factors discussed above because alteration in the middle of the process can increase or decrease the custom t shirt cost and mainly affect the T-shirt's manufacturing quality.

Author John Cary

About the author:

John Cary is a keen fashion blogger who primarily provides detailed guides and advice about anything that comes under fashion. He has worked closely in the fashion industry, which enhances his experience and makes him more passionate about the fashion industry. When it comes to clothing and fashion John Cary makes absolute sense.